The Settings Remain The Same:

Another thing,. How did you determine that all 4 neck bolts are torqued ideally? Is it possible that the tension and even alignment on the neck within the pocket might be affecting your tuning?

The body is a 1982 Fender and, of course, the Warmoth neck is Fender spec and the holes were pre-drilled, so the fit in the pocket is literally like a puzzle piece. I see no movement at all anywhere.
 
You do have to file quite a steep angle into the nut slot for the E and A strings, a bit less with the D. The unwound strings less so. I've been doing it for so many years, I don't even think about it.

In looking at this more closely, the Graph Tech Tusq XL nut is really incredibly soft. With long-post tuners, I don't think that would be an issue, but with short, vintage tuners, it seems to be.
 
Here is another thought, Rob. Have you tried adjusting the saddle on your E string ever so slightly higher by tightening the allen screws, then also using the string length screw, run it in the direction to shorten the scale a smidge. I think this is the right way to make tuning Flatter a smidge. Then retune to pitch? I know, you will say intonation will be off then, but just kiss the screw like 1/16 turn at a time and see if it alters things.

The sharpness is dramatic. I couldn't compensate for it.
 
I know you said you put 5 springs on. I can't see the your pushing behind the nut would flex the bridge forward into pitch from 3 cents off at resting fully slack. Plus the other strings are in spec. How deep is your slot? I know you said it is wider than the .o46. Are you swapping in a different string or brand string each time you dress the slot and still getting the issue? Maybe try a E from a set of 11's and see if it tunes up better?
 
I know you said you put 5 springs on. I can't see the your pushing behind the nut would flex the bridge forward into pitch from 3 cents off at resting fully slack. Plus the other strings are in spec. How deep is your slot? I know you said it is wider than the .o46. Are you swapping in a different string or brand string each time you dress the slot and still getting the issue? Maybe try a E from a set of 11's and see if it tunes up better?

I cut the slot to about .050" and is about 2/3rds the depth of the string diameter.

I swapped on GHS Boomers in .042 x .009 and a set of Fender bullets with no change in behavior.

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The Graphtech Tusq nut on my old ST54 is years old, never had any problems with it

View attachment 60861

When I was actively playing my 1987 Fender Squirecaster, I used the stock tremolo so much that I would wear out a nut in about 2 months. Keep in mind this was playing in the studio and gigging almost every day.

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The E/A/D would cut their nut slots deep enough that the strings would fret out on the first fret and a new nut was needed.

Bone seemed to last the longest and brass lasted longer than bone.

Here's my Isolated tracks from a studio recording if you want to hear an example of how I used the stock, Fender 6 screw tremolo on the 1987 Squire shown above.

This is a tremolo dive to zero tension, with the strings rattling on the bridge pickup, then a return to pitch with 15 rapid undulations.

Listen to Perfect Strangers - Tremolo Dive - Isolated Tracks by Von Herndon on #SoundCloud

Never had any trouble with the Squire returning to pitch and it had 38 year old, stock 'F' tuners on it and Stamped steel saddles...
 
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The sharpness is dramatic. I couldn't compensate for it.
I could probably figure this out eventually, but I just don't have the time to keep investing in it right now.
When I was actively playing my 1987 Fender Squirecaster, I used the stock tremolo so much that I would wear out a nut in about 2 months. Keep in mind this was playing in the studio and gigging almost every day.

View attachment 60863

The E/A/D would cut their nut slots deep enough that the strings would fret out on the first fret and a new nut was needed.

Bone seemed to last the longest and brass lasted longer than bone.

Here's my Isolated tracks from a studio recording if you want to hear an example of how I used the stock, Fender 6 screw tremolo on the 1987 Squire shown above.

This is a tremolo dive to zero tension, with the strings rattling on the bridge pickup, then a return to pitch with 15 rapid undulations.

Listen to Perfect Strangers - Tremolo Dive - Isolated Tracks by Von Herndon on #SoundCloud

Never had any trouble with the Squire returning to pitch and it had 38 year old, stock 'F' tuners on it and Stamped steel saddles...

I am beginning to get the picture. Robert, YOU are as Hard on NUTS as you are on Plectrums.,

I am thinking that a Tusq nut is fine for Hard Tail usage. Not so good for Whammy bar gymnastics day after day.
SO, let your Fender friend work up a Brass nut. My only nut swap ever was a luthier cut and installed bone nut on a EPI LP no Whammy.

Now, here is my other take on your STRAT Construct vs Strat Usage. I am sure numerous Strat playing artists and semi pro/ pro players have Whammys and use them significantly. They must have a work around for their nuts other than replace em every couple months. I would think the nut slot in the neck itself would wear out and make a useless neck if so.

I have seen the Roller NUTS but I am sure you have a reason for not using those. Then what is stopping you from using a Floyd Type Locking nut on this neck? Forgive me if I do not know all details and specs on what a Floyd nut might fit or not. BUT I am sure it would eliminate to and fro sawing motion and thus tuning instabilities.

More thought is needed for me with more research,,,,,,,,,, this is all I can think of at this point. Let your friend help you sort it out and trust in his experience.

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Players Strat

YJM Strat Brass nut

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