Even Mil spec dale resistors will arc right through the coating. But it happens over time not immediately.
Any time a grid or cathode resistor is on top of a high voltage track lift it up to make a space.
Any time a plate resistor is on top of a grid, ground, or cathode track lift it up.
When there is high voltage and low voltage crossing over each other, leave a space.
Because what happens is, the insulation coating on the board or the insulation coating on a resistor can break down, and it starts to arc between the high and low voltage.
This happens especially when the humidity is high.
So if you live in Arizona where the humidity is zero it happens a lot less or never at all.
If you live near the ocean, it happens a lot more when the air is humid. In Hawaii, New Orleans, etc. it happens a lot.
This has happened on countless Mesa Boogie amps. They do the same thing. Lay a resistor on top of a track. It happens on Dynaco amps with PC boards, it happens on B52 amps also.
They use high quality resistors, and they coat the board but the insulation still breaks down in humidity.
It will start out as a tiny little faint crackle, and get worse over time till it eventually shorts out the board.
Years ago, they used little ceramic spacers on the resistor legs to lift the resistor up and support it. But they stopped doing that, and that's when the problems started.
The auto insert wave solder machine could not put the spacers on the resistor legs. (the boards are entirely machine made) there is no hand assembly it's all machine insertion and soldering.
View attachment 46100 Used as spacer to lift resistor from track. Richco and other hardware suppliers sell these little ceramic spacers. They come in all sizes.
Power resistors
Use the longer spacers to lift the hot resistor away from the fiberglass board. Over time the hot resistor burns a black spot onto the fiberglass.
Hardware, Fasteners, Accessories - Component Insulators, Mounts, Spacers are in stock at Digikey. Order Now! Hardware, Fasteners, Accessories ship same day
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View attachment 46101
So anyhow:
If you guys are assembling PC boards, always use spacers if possible when a resistor lays on top of a track or pad.
Don't depend of the coating of the board or the coating of the resistor.
The KIT: should include the spacers.
View attachment 46102 Another method is to use metal standoffs. But, replacing the resistor is more difficult.