NAKD...: V2 Amplification 'Caldera"

I know that is earmarked for AMD, but I would say it is good practice.
The voltage drop in resistors is energy changing forms; from potential to heat.
 
Does this apply to any and all resistors? I already elevate all the major voltage dropping resistors.

Even Mil spec dale resistors will arc right through the coating. But it happens over time not immediately.

Any time a grid or cathode resistor is on top of a high voltage track lift it up to make a space.
Any time a plate resistor is on top of a grid, ground, or cathode track lift it up.
When there is high voltage and low voltage crossing over each other, leave a space.

Because what happens is, the insulation coating on the board or the insulation coating on a resistor can break down, and it starts to arc between the high and low voltage.
This happens especially when the humidity is high.

So if you live in Arizona where the humidity is zero it happens a lot less or never at all.
If you live near the ocean, it happens a lot more when the air is humid. In Hawaii, New Orleans, etc. it happens a lot.

This has happened on countless Mesa Boogie amps. They do the same thing. Lay a resistor on top of a track. It happens on Dynaco amps with PC boards, it happens on B52 amps also.
They use high quality resistors, and they coat the board but the insulation still breaks down in humidity.

It will start out as a tiny little faint crackle, and get worse over time till it eventually shorts out the board.

Years ago, they used little ceramic spacers on the resistor legs to lift the resistor up and support it. But they stopped doing that, and that's when the problems started.
The auto insert wave solder machine could not put the spacers on the resistor legs. (the boards are entirely machine made) there is no hand assembly it's all machine insertion and soldering.

1594988140747.png Used as spacer to lift resistor from track. Richco and other hardware suppliers sell these little ceramic spacers. They come in all sizes.
Power resistors
Use the longer spacers to lift the hot resistor away from the fiberglass board. Over time the hot resistor burns a black spot onto the fiberglass.


1594988665201.png


So anyhow:
If you guys are assembling PC boards, always use spacers if possible when a resistor lays on top of a track or pad.
Don't depend of the coating of the board or the coating of the resistor.
The KIT: should include the spacers.

1594989697016.png Another method is to use metal standoffs. But, replacing the resistor is more difficult.
 
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Even Mil spec dale resistors will arc right through the coating. But it happens over time not immediately.

Any time a grid or cathode resistor is on top of a high voltage track lift it up to make a space.
Any time a plate resistor is on top of a grid, ground, or cathode track lift it up.
When there is high voltage and low voltage crossing over each other, leave a space.

Because what happens is, the insulation coating on the board or the insulation coating on a resistor can break down, and it starts to arc between the high and low voltage.
This happens especially when the humidity is high.

So if you live in Arizona where the humidity is zero it happens a lot less or never at all.
If you live near the ocean, it happens a lot more when the air is humid. In Hawaii, New Orleans, etc. it happens a lot.

This has happened on countless Mesa Boogie amps. They do the same thing. Lay a resistor on top of a track. It happens on Dynaco amps with PC boards, it happens on B52 amps also.
They use high quality resistors, and they coat the board but the insulation still breaks down in humidity.

It will start out as a tiny little faint crackle, and get worse over time till it eventually shorts out the board.

Years ago, they used little ceramic spacers on the resistor legs to lift the resistor up and support it. But they stopped doing that, and that's when the problems started.
The auto insert wave solder machine could not put the spacers on the resistor legs. (the boards are entirely machine made) there is no hand assembly it's all machine insertion and soldering.

View attachment 46100 Used as spacer to lift resistor from track. Richco and other hardware suppliers sell these little ceramic spacers. They come in all sizes.
Power resistors
Use the longer spacers to lift the hot resistor away from the fiberglass board. Over time the hot resistor burns a black spot onto the fiberglass.


View attachment 46101


So anyhow:
If you guys are assembling PC boards, always use spacers if possible when a resistor lays on top of a track or pad.
Don't depend of the coating of the board or the coating of the resistor.
The KIT: should include the spacers.

View attachment 46102 Another method is to use metal standoffs. But, replacing the resistor is more difficult.
Very cool, or should I say hot, info!!!! You truly are Amp Mad... :cheers:.

Paying attention to resistors crossing over substantial voltage tracks on a pcb is definitely something new to me. I shall heed your advise. Thanks, AMS... (y)
 
So
Between pin 4 and 5 of the preamp tube, what is the AC voltage?
Each heater pin of the preamp tubes is measuring about 6.25vac. Heater pin 9 is not being used.
EL34 power tubes: Heater pin 2 is 6.25vac. Heater pin 7 is less than 1vac... around .3vac!
 
Looks very cool!

Love your Ozzy bat watching over your bench.
I got the Ozzy Plush Bat last year... $25 or $30 I think. There's a used one on Ebay for $60.

20200720_185517.jpg
 
It looks good, but how does she sound?
I really wish y'all at TTR can experience this amp's performance. I bet all of you would be pleasantly surprised on the richness of all the tones available coming out from the V2 Caldera.

Using my old '71 SG Standard with Fralin hummers, I started off as usual, with the lowest gain settings first. Bass, Mid, & Treble set at noon. All circuit enhancing switches set to off or neutral. (Preamp) Gain about 9:00 and (Master) volume maxed at 5:00. It's already pretty loud at these settings, but the sound was so beautiful I just couldn't turn the MV down. Yet backing off my pick attack, or reducing the guitar's volume controls still produced even more bold sounding clean tones but with a little bit less volume. No bassy-woofy manure here folks. Can't believe the extra sustain this amp is adding at even low gain settings... Phenomenal!!!!

Move the Gain control to noon or 1:00 (... got to back down the MV quite a bit, otherwise it's insanely too loud), and now there's some serious crunch going on, but I can still get awesome and very loud clean tones by the use of the guitar's volume and tone controls. Very violin-type of tones are happening at this gain level with a more fluid approach of a picking technique.

Gain up to the max, and it's still very highly useable and super inspiring. Reduce the bass a bit with the higher gain and the amp just becomes vicious. And believe it or not... You can still get very decent clean tones by backing off. Articulation reigns supreme on this amp at all gain levels.

The Era, the Bite, the Punch, the Clip, and the rear mounted Fat switch are like five different icings that add more indulgence to a perfectly baked cake.

Someone really did their homework here to produce an amazing sounding and responsive amp for us rockers! Sure makes me wonder about V2 Amp's other two designs: the Vibe, and the Denogginzer... :unsure:

So very happy with this beast. Once again, a very big thank you to Kerry Brown for introducing me to V2 Amps and Mr John McDonald... :cheers:
 
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So very happy with this beast. Once again, a very big thank you to Kerry Brown for introducing me to V2 Amps and Mr John McDonald...
John makes some incredible amps, exactly as you describe. I only had an hour or so to try a couple but I was very impressed. They are some of the most responsive amps I’ve ever played. You play the amp as much as the guitar. Now, if I could only afford one.
 
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