Ok, after a lot of deliberation, I decided on an aluminum board. This particular one is a DB-3 made by Donner and it's very well made. It's all TiG welded aluminum construction and finished in a textured enamel. All the welds are very cosmetic and the welds are ground down in areas to maintain a flat surface. The board is made from heavy wall, square aluminum tubing, with flats strips added for a mounting surface. The board has rubber feet and measures 20" x 11" x 3.5" in height at the front.
I looked at a lot of boards and while some were made better than others, the more expensive boards seemed to lack attention to detail. I first saw one of these DB-3's that a music colleague had and I was impressed with the build. I asked where he got it and he replied, "Amazon...70 bucks with a carry bag."
So, having tried running my effects via the '4 cable method,' and many other suggested combinations, I found that none of these methods worked very well...and some methods did not work at all. The same can be said for the actual order of the pedals.
For example, if I place delay after chorus, the effect of the delay is diminished to the extent the delay really cannot be used. It is - as if - the chorus simply nullifies the delay's effect. Putting the delay before the chorus - whether right or wrong - worked.
My approach was to build the circuits based on placing the heavy, all-metal FV30L well-balanced and in the relative center of the board.
The super-heavy and all-metal Dunlop GCB-95 (NOS Vintage) is only used on 'Mr. Brownstone' and 'Watchtower,' neither of which we do that often. These pedals are also not a true-bypass pedal, so there is an advantage to not having them running all the time. At 3.8 pounds, it would also make the board rather lopsided and require a much larger board.
Having rubber feet, and being about the same height as the pedal-board itself, it made sense to me to simply set it on the floor next to the board if our set list happened to include those two aforementioned tunes.
The signal path basically runs from right to left across the board. The pedal order is based on the order used for last Saturday's audition and rehearsal. It works.
PEDAL ORDER AT FRONT OF AMP:
1. Dunlop GCB-95 Wah (Only Connected If Needed Based On Set List)
2. Korg Pitchblack Stage Tuner (Mutes When Tuning Function Is Selected - Extra Bright/Large LED Easily Read From Standing Position)
3. Ibanez TS-9 Tube Screamer (Clean Boost Only)
4. Boss GE-7 EQ
5. Boss CS-3 Compressor
6. Boss NS-2 Noise Gate
PEDAL ORDER AT AMP FX LOOP:
1. Boss FV30L Unpowered Volume Pedal
2. Boss DD-3 Digital Delay
3. Boss CE-5 Chorus
Basicially, I run these pedals 24/7 and the combination of these pedals was a key component of getting the tone I was after. Delay is dialed up to be subtle and you really only hear it during a double stop, so it doesn't make the signal muddy.
In the interest of logical placement, and economy of movement, combined with ease of access, I took into consideration that only (3) effects are ever manipulated once a performance begins.
1. Volume Pedal
2. Tuner
3. Delay (sometimes switched off for heavy palm mutes)
Everything else is running 24/7. You will note that clear paths were provided to the aforementioned pedals.
Currently, I have done nothing but just place the pedals on the board as a mock-up, but I have already worked out a number of details from past performances/rehearsals:
1. The FX Loop cables are 90° at the board and straight where they enter the back of the amplifier.
2. A 90° cable at the Les Paul is much cleaner and neater than a straight cable
3. A 90° cable at the front of the amp is less likely to get pulled out when walking by the amp
4. A straight cable (when used, as some venues you just can't get wireless to run right) is easier to roll and keep untangled when moving about.
5. Black and Tweed cables are used to differentiate between FX Loop and Amp Front
I've attached a couple of photos of the mock-up board with notes attached:
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The One Spot has produced zero noise when powering all the pedals shown here and when connected in this arrangement. The daisy chain will be attached to both top and bottom of the board with the adhesive black cable clips:
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Another advantage to this pedal arrangement is that all cables exit the left side of the board and can be routed under a single cable ramp, or secured with gaffer's tape.
Maybe tonight I will be able to apply the Velcro and make things 'official,' so to speak...just in time for Saturday's 8 hour rehearsal...
Time for bed now....