Bias Adjust Pots:
There has been a lot of failures of the bias adjust pots.
When the pot fails, the tube will lose bias and red plate.*
Because of this, I have been changing out the pots with new ones as a precautionary measure.
Any time you repair the board, or change the board to a new one, you should put in new bias adjust pots.
You should really put in new pots every few years, just to maintain reliability.
Now, I have decided to go with a upgraded bias pot.
This pot is ceramic instead of plastic, and is designed for better high temperature stability.
The old pot was rated 70C and the new pot is rated 90C.
The new pot is:
Amphenol / Piher PTC10LV10-203A2020 (10 mm Round) Cermet (ceramic) instead of Plastic.
The pot can be 22K, 20K, or 25K, any of those should work. I'm using the 20K, because it's in stock and available.
View attachment 99500
* There is two basic types of bias pot adjust circuits:
One is "Wiper Dependent," when the wiper fails, the bias shuts off and the tube red plates.
This is the type of circuit that is designed into DSL 50 / 100 amplifiers.
This type circuit is really not the best way (safer way) to adjust the bias, but it is the original Marshall design for DSL.
The other type of circuit is:
"Fail-Safe," when the wiper fails, the bias stays on and the tube goes cold, instead of red plating.
This would be the preferred method, but Marshall did not use this for DSL amplifiers.
Future Plan:
modify the DSL bias adjust, so that it is changed to the "Fail Safe" circuit.