Von Herndon "TwinBucker" StageCrafter:

Inspector #20

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I wanted to create a thread for these guitars so I could share the progress with you.

The concept was to blend a Tele with a Les Paul - truly getting the best of both worlds.

The design ended up being a rear route configuration with a Stratocaster-style hardtail bridge and twin humbucker pickups.

Von Herndon TwinBucker 1.jpg

My original thought was to use a 3 piece "sandwich" body of swamp ash with mahogany caps. This would be routed to accept a "tongue and groove" mahogany neck without a heel.

Von Herndon TwinBucker 2.jpg

The original pencil sketches went to WMI and they produced the first prototype - with a Tele-style headstock, well before I completed our own original custom headstock.

Its really an interesting guitar to play. The fat (1" no taper) 50's style neck reminds me of the very old Fender's and 50's era Gibson's that I've played growing up.

The 24.75" scale is immediately evident the minute you strum a chord and it imparts a very unique character to the guitar.

Now, armed with our own headstock design on paper, we reached out to some USA builders to do the work for us under contract.

The woodwork and finish will be contracted out, due to the complexity of the neck-through design and EPA regulations on painting. Then, I will fit the guitars out, copper shield and wire them up here in my little shop.

I will post some photos as the project progresses...
 
Really Robert... I've been gassing for a Tele with HBs. These threads are triggering me to acquire a Fat Tele! or you can send one to me for testing :whistle:
 
You can see the low spots on the frets were I seated them with a brass hammer back in 2017, before I knew better...

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Goodder!!!!

I also used a draw knife to cut a 45° chamfer on the binding edge between the frets....

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I whittled out a brass nut from a piece of naval brass stock...to avoid string contact at the end of the fretboard, I cut a bevel across the fretboard edge for string clearance....

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Tonight, I am working on the bridge pickup. It's based on one bobbin from an Artec Classic Standard and one bobbin from a Gibson 490. Both bobbins are 42awg, and I converted it to 4 conductor wiring. A nickel-silver baseplate was used with maple spacers and a long, polished Alnico 4 magnet, flipped 180° out of phase for a "Peter Green Effect" in the middle position.

It measures 8.2k ohms

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Beginning with serial number 001, a total of 27 guitars were produced in my workshop. My custom DoubleNeck was actually the final and 27th guitar made under my short lived venture as a guitar maker.

The bodies and necks were cut for me by B.Hefner in Whittier, California. They also sawed the fret and nut slots, drilled the tuner holes, did all the routing and fitting of the bookmatched tops.

Von Herndon Stagecrafter First Cuts.jpg

I designed my own headstock and filed all the trademark forms.

First sketch...

Headstock Sketch.jpeg

Modifying the design to make it work...

More Headstock Problems.png

Trademark application drawing...

VON HERNDON GUITAR HEADSTOCK DESIGN SKETCH.png
 
I ended up doing the finishes here in the garage at our previous home, which had a full workshop. I used Stew Mac dyes and U-Pol. The headstock logo was cut out by my wife on a Cricut Crafting CNC Machine.

The early guitars had a spray painted white logo through a custom stencil. Later versions had white vinyl transfer which was sealed by U-Pol.

Number 14 Headstock.jpg
 
Using a fret press really is a better way to go than a hammer, but I learned fret install from a guy who swore by the hammer method..

Live and learn I suppose.

These frets were seated with a hammer and set with Loctite 4204. They are solid, despite the fact that not all sit flush with the board.

Good enough for a working guitar.

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Using a fret press really is a better way to go than a hammer, but I learned fret install from a guy who swore by the hammer method..

Live and learn I suppose.

These frets were seated with a hammer and set with Loctite 4204. They are solid, despite the fact that not all sit flush with the board.

Good enough for a working guitar.

View attachment 76159
So how do you get locktite loose when you want to change the frets?
 
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