My blackface build

aon

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Figured I might as well make a new thread since it's been so long and it's not really the same amp anymore...

In October I bought a slightly faulty Fender Super 60 with the intention to remove the guts and build something along the lines of the RR763 Blackvibe which is a simplified single-channel AB763 circuit without reverb and tremolo. I'm using the choke, transformers, chassis, cabinet, power / standby switches, pilot light and speaker (for now) from the Super 60.

So I built most of it ready in November. Tested it, didn't work, put it aside. Started to get a bit fed up of looking at the chassis in the corner (and telling my son not to touch it), and a few days ago my former boss was asking how my amp build is doing. That was the last straw, I thought I'll be damned if I can't get it working :D So I made some time for it yesterday.

IMG-20210116-WA0007.jpeg

Found two wiring mistakes, fixed those and it came to life!

That made me have enough confidence to put in my good JJ power tubes and start biasing them. After getting them to 19-20ish W of plate dissipation I noticed that there's quite a noticeable AC hum present. The bias supply had quite a lot of ripple so I added an extra filtering cap and an additional series resistor to drop the current draw somewhat. Didn't really help that much but I left them in anyway. Moving the input wire to the phase inverter grids further away helped a lot more but I'm still not completely happy with it. Doesn't bother me when playing but it's clearly there when you put your ear next to the speaker with the input unplugged...

The bias modifications are a bit ugly, for instance the additional filter cap is a 31 year old used radial Illinois Capacitor, so I'll have to take it apart soonish and clean that up a bit. I think I'll add DC elevation to the heaters to see if that gets rid of the rest of the hum.

When looking for the hum I replaced the old Fender 12AX7 and 12AT7 with a new EH 7025 and 12AT7. Left them in for now. It stays completely clean to about 5 on the volume control which is already pretty loud.

Other stuff I'm planning on doing besides cleaning up the bias circuit / modifying the heater supply:
  • reverb, probably with the original tank and a single 6BM8 (already have the tube socket and heater wiring in place)
  • solid-state bias vary tremolo
  • replace the speaker with something more british sounding, maybe Eminence Legend GB128

I'm playing this as my main amp now. Sound samples will be coming when I get around to recording something again...

Current revision of the schematic is attached in case anyone is interested.
 

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Thanks for having a look!

The red wire to V1, pin 2 grid: That's a long run. Is it shielded? The white AC heater wire to pin 9 looks like it's just about kissing the grid wire to pin 2. This is one of the most sensitive areas of the amp for interference.

Nope, it's not. You're probably right, maybe it should be shielded as it's almost the longest wire in the whole amp but also the lowest signal level. I see what you mean about the white wire, but the wires make a turn downwards and the spot that looks like it's touching pin 2 is probably a bit further up than it looks. But yeah, I'll check that out as well the next time I open it up.
 
I actually had the "virtual" center tap already, but I swapped the resistors for 2W ones (they were 0.6 W initially). Also added DC elevation for the heaters, prettied up the bias wiring and swapped the input wire for a shielded one.

It's maybe a bit better but the hum is still there.. I think it could be a grounding issue. I'll investigate once I have some other reason to open it up, can't hear it through the IR box anyway with normal volume.
 
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So I stole a 6BM8 based reverb circuit off EL34 world... Already have the tube for it, waiting for the other parts to arrive

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Other small "modifications" I've done in the past few days: Initially I had an EH 7025 as V1 but switching to a Chinese Genalex Gold Lion 12AX7 vastly improved the sound. I also put one of the original Fender (Groove Tubes?) 12AX7's in as the phase inverter tube which also improved the tone somewhat I think. I dropped the other Fender 12AX7 on the floor and broke it :(
 
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