Fixing Broken USA 1989 STRAT Neck Truss Rod

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Nice, and great info!
Good to hear this is turning out well.

here is a pic from his shop / site about fret leveling. Look how big that dent is. I wouldn't have thought that could be fret leveled out because it would just take off too much of the the rest of the frets.
I think I would replace a few if that bad and then fret level.

fret1.jpg
 
JT, I knew about all 4, but only have used Blue like for rifle scope rings and other home uses.
I knew Red was for engines, but was not privy to the recommended uses of green and purple.

Won't be long till my neck is back to 100%. From here on, the rod reassembly will be the easy part.
The wood plug and teeney rosewood repair behind the nut will be the tedious and meticulous tasks before it is complete.
 
Ok update is, the new T rod is inserted in the neck including the washer number 1, then the T nut. Next ,I have to shape the walnut plug and put the next washer in before gluing the plug in for good.

I am soooooooooooo happy the Truss rod came out and went back in and will be ready for neck adjustments and playing on the guitar real soon.
 
Thanks guys for the "likes" above.
For anyone interested, the way I got the new rod into the neck and in the final position went as planned.

First, I used Blue Loctite on my old T Rod and attached a #10x32 thread per inch x 1 inch coupling nut onto the threaded part of the old rod. Let it set up and then screwed the " New T Rod into the other end of the coupling nut leaving me with essentially a double length T rod.

Then it was time to insert the good new T rod into the neck, press it fully into the recessed cup where the anchor gets inserted and check that the little divot I drilled in the rod was facing straight out the hole perpendicular to the length of the neck. I made this dimple so it would essentially prevent the rod from turning once I insert the anchor, push the rod into it fully and then screw in the set screw that will prevent the rod from turning while the T nut is loosened or tightened to adjust the neck. After getting the T Rod in the neck to within an inch or so away from the anchor, I backed off the old T Rod and nut to expose the threads on the new rod. Then I installed the 1st washer and then the new T Nut part way tight. Then using the old T Rod with the nut on the end I put them nut to nut and hammered lightly to drive the new rod to the final place in the anchor and finally tightening the set screw to retain the new rod permanently.

To ensure this, I will squirt some loctite into the anchor then put some on the set screw and tighten it all down fully. Then I will snug up the T Nut into position to where I am ready to insert the walnut plug and shape it.

To Be Cont. SOOOO Glad the Rod is all back in and essentially ready to function.
 
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Nice, and great info!
Good to hear this is turning out well.

here is a pic from his shop / site about fret leveling. Look how big that dent is. I wouldn't have thought that could be fret leveled out because it would just take off too much of the the rest of the frets.
I think I would replace a few if that bad and then fret level.

fret1.jpg

My frets are leveled on my 1987 Stratocaster down to about .037" off the board....It's amazing how far they can be gone and still be brought back...These were not dented, but they were flattened on top and wavy.



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1987 Stratocaster Polished Frets.jpg


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I just glued in the 2 chips of rosewood that broke off behind the nut just above the hole the walnut plug goes in. This area got damaged when I had to drill out the plug before extracting the old rod.

Once the glue dries I will sand the rosewood repair smooth and hope for nearly invisible,. Then that will leave me with shaping and gluing in the plug, installing a new nut, reinstalling the tuners, string trees and reattaching the neck for strings and neck adjustment.
 
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