Well, finally got around to getting the back, back on this thing, but not without a fight.
It's been an interesting challenge.
Dozens of dry runs, just trying to get it to fit back like a guitar again.
Two of four back braces had cracked. One was broken through.
Even though I glued and clamped them, where the two were unattached at the back, something changed. Causing the back to curl, which revealed a couple more cracks near the lower centerline. It was also keeping the back from sitting square on the body.
Ended up having to remove the existing back braces and make and install new ones with the back clamped down, to allow the back to fit flat around the edges again.
Also glued the new found cracks and added a couple more cleats to reinforce things.
Bingo. It worked.
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Can't tell the difference? Good. That was the plan. Braces look the same but now allow the back to sit right.
Also thinned the cleats a bit with a drum sander before I reattached the back.
A couple more dry runs checking the fit around the edges, using clamps and spreader rods to tweak things as close as possible...
and finally...
It's glued back on.
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It's all downhill now. Cleaned up the binding ledge
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Not sure if I'll reuse the original binding or just start from scratch with a fresh piece.
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The binding got broken where the edge of the back got crushed and never properly repaired.
This pic was before I ripped it apart.
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It was snagging on clothing and was just rude. Actually had a piece of Scotch tape holding it down.
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Acetone will melt that break back together. But I think a fresh piece will make for an easier and neater job of it.
Wouldn't you know, all the new white binding I have is close but not close enough. About .010 too thin.
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I'll get a smidgen oversize and scrape it to a nice flush fit.
Then, refinish the back.
At the rate I'm going, that should be around the 4th of July...