The only constant in this entire scheme is the input jack/cavity, but I don't see anything wrong....Hmmmmm
It sounds like you've done everything to try and find the source of the noise.
I had similar problems with my bass, and it ended up being the 250k Bournes pots I bought.
I have since pulled them and replaced them with a couple of 500k Alpha mini pots, and everything is now how it should be.
My point is, you may have to strip it all, and start again, step by step, until you find the source.
I know it's frustrating, but it may be your only hope.



I want one of these...............
Hand wound right here in FLOREEDUH-- I have SEEN the machine that does it----
http://www.deanguitars.com/query?upc=819998041410
take all that copper out of there and see what happens.maybe why Fender only put it on the back of there pickguards.
I have a couple of questions.
First, your diagram shows four-wire humbuckers. Are you sure you terminated the coils together properly, meaning selected the correct pickup wires to join together? That "Red-joined-to-White" color code is a Seymour Duncan color scheme. It won't necessarily be the same for all pickups. It's hard to tell from the glare in your pictures what is joined to what.
Anyway, if the coils are terminated in series, which is the normal method, there is a greater signal-to-noise ratio. So, hum will be less apparent. If the coils are wired in parallel, they still technically cancel the hum (though it is never cancelled 100%), but the signal-to-noise ratio is less. So, at any given level, the difference between the signal and any residual hum will not be as great, meaning a hum will be more apparent.
Second, are you sure you wired your switch correctly? Did you reuse your five-way switch and attempt to rewire for 3-way operation, or did you get a new 3-way switch? This issue almost sounds like something isn't terminated correctly.
