Ray, when you went to remove the frets, do you score each edge of the fret where is meets the wood with a sharp razor blade?
DonP, I have a well used and played 1930's Archtop where the fingerboard is considerably gouged in the first few frets from what I presume was someone with longish fingernails, a heavy fret hand, and years of cowboy chords. My questions are pertaining to fixing these depressions and R and I of frets. The fingerboard is rosewood, the frets are likely original 1930's and the guitar is a Recording King Roy Smeck model.
If the guitar were yours, would the best fix be to remove frets and do like Ray did to level the board and then install frets and likely trim down the saddle to bring the string action/relief down to a playable height? I will try to get some good pictures to help with evaluation. I am also pretty sure the neck does not have an adjustable truss rod since this is a guitar made for Montgomery Wards stores by Gibson.
Mine looks like this one, but I will try posting pics of my fretboard ASAP