Another transformation

Hackmaster

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I recently acquired a little U.S. made Peavey Mantis from eSGEe.
An odd little beast with an 80's kinda attitude and look.
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Cute as it was, it was lacking the refinements that would make it a gigworthy instrument.
It had a Stratish kind of trem on it that just kinda sucked.
And the single pickup had a novel way of going from a bucker to a single coil with the tone knob but it didn't inspire me.
So with a sheet of three ply pickguard material in hand I set out on a mission to transform this humble little beast into something I would enjoy.
I was going to Floyd it.
But before I could do anything fun I discovered that one of the mounting stud bushings would have been partway in the route for the wiring.

So I made a hardwood plug for the route & glued it in place.
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So while I was still trying to get this Floyd in the right place I also found out that the Floyd studs would be edging into the pickup route.
Great! So I pondered this over a few beers and came up with a brilliant solution.
I moved the floyd back 1/4" & located the studs into solid wood. This gooched my scale length but got the Floyd located.
Then took the same 1/4" and cut it off the heel of the neck, leaving the last fret overhang, just like this pic.
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I now had the scale length back in spec.
Woohoo, lets sink that Floyd into the body.
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A little satin black paint to clean things up.
I worked out a pickguard design on a piece of cardboard from a 24 pack of beer.
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Then that sheet of pickguard material that I had got called into play. I used the cardboard as a template and transferred it to the blank sheet.
Cut it out and beveled the outside edges.
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Then the body got a swimming pool route because at this point I still hadn't decided on which pickups or how many.
Also enlarged the control cavity at this time.
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However I've reached my limit on pics, so continued on page 2.
 

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Page 2.
Now that the poor body has been routed to within an inch of it's existence, I needed to work on the pots & jack locations.
I also decided on two humbuckers at this point, so I went and added the cutouts for them.
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And then, the pickups came...

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That's it for now.
Adrian may get to polish it tomorrow in his own special way if we can coordinate lunch.
 
Love it! Are you using a router for your pick guards, or some kind of arcane wizardry?
Thanks, it's all arcane wizardry with some alchemy thrown in for good measure.
I use lots of painters tape for design & layout.
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Then transfer the design to cardboard to make a template.
I rough my pickguards in with a scroll saw
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then take them to finish size & bevel them on a belt sander.
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Now I make a cardboard template to locate all the openings.
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On the pickup cutouts I use a Dremel with a spiral cutter for the rough size, then fit the pickups to the opening with an assortment of files.
Jack & pot holes get opened to size with a step drill, the screw holes get drilled with a standard twist drill and I use a dremel to chamfer/countersink the openings so that the screw heads sit flush.

That's all there is to it. A rewarding way to spend a couple of hours.
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Thanks for the nice comments everyone.
I thought I'd take flack for only using two pickups.

Yes, Adrian and I had a nice little get together today for burgers & brews.
Parts & stories were exchanged. No animals were spraypainted.
As always, an enjoyable afternoon.
The wife looked at me quite surprised when I got home with nothing to unload and asked, no new guitars? :oops:
 
Are you going to go the whole hog & replace the nut with a FR locking nut? This would require even more machining/modifying & would definitely add to the impressiveness of the work done. Cheers
 
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